Features
Gap control
Reduce the cycle time
Zero position detection
PULCOM GE series detect the contact between the grinding wheel and the work piece and send the signal to NC immediately. Using this signal, NC can increase the feed rate of the air cutting to reduce the cycle time. And also NC can grind the constant amount from the surface of the workpiece.

Dressing control
Prevent the missed dressing
Confirm the completion of the dressing cycle
PULCOM GE series detect the contact between the grinding wheel and the dresser and send the signal to NC immediately. Using this signal, NC can prevent the product failure caused by missed dressing. And also NC can confirm the completion of the dressing cycle
by monitoring the continuousness of touch signal. NC will dress only the necessary parts prolonging lifetime of the grinding wheel.

Crash detection
Protect the spindle from unexpected collision
PULCOM GE series detect the contact between the grinding wheel and the machine parts and send the signal to NC immediately. Using this signal, NC can stop immediately the machine to avoid collision and minimize the damages of spindle, grinding wheel, and so on.

Digital noise reduction
The latest digital noise reduction technology using DSP (Digital Signal Processer) archive the high performance of the noise reduction. The signal to noise ratio of this digital filter is about six times higher than the analog filter.
Under our test conditions

High-speed response
PULCOM GE series have the exclusive filter for canceling the spike noise which is a frequent cause of false detection. The delay of this filter is less than the conventional analog filter, so the response is high speed. The response speed to the square pulse
input is about eight times faster than the analog filter.
*Under our test conditions.

High-sensitivity sensor
A variety of high sensitivity AE sensors are prepared for various applications (Please see the sensor selection guide in detail) . These AE sensors have the pre-amplifier inside (or outside), and can amplify a weak AE signals.

Sensor failure diagnosis
In order to our customer use with confidence, the PULCOM GE-Series have a sensor breakdown diagnosis function installed. When the measuring starts, it will send a diagnosis AE pulse to each of the sensor (s), and will use the reflecting pulse to diagnose any sensor fault and the sensitivity degradation. Therefore, long term reliability can be ensured.

Frequency analysis function
The frequency of the detected AE pulse is analyzed, then the power spectrum will be displayed in real time. The defects which could not be detected only by the AE pulse strength will be detected.

Solution for multi work Processing
GE-20, 11 can store 16 patterns of detection settings to support the multi work processing and applications.
Because GE-20, 11 can measure with optimum detection setting selected by NC through IO signals, the setting change by the operator is not necessary.
External view
Controller




Sensor







Specifications
✓: Available -: Not available
Basic specifications | ||
Product name | PULCOM GE-20 | PULCOM GE-11 |
Model number(representative) | JPN/ENG or CHN/ENG | Display unit: JPN/ENG or CHN/ENG |
Applications | - | - |
Display method | 3.5-inch QVGA color LCD | Displayed on display unit 3.5-inch QVGA color LCD |
Display items | Measurement result, Item list, Settings | Measurement result, Item list, Settings |
Display range of measurement data | 0 to 100 | 0 to 100 |
Resolution | 1 | 1 |
Display unit | None (amplification calculation based on voltage) | None (amplification calculation based on voltage) |
Human interface | Touch panel | Touch panel |
Sampling speed | Response speed 1 msec | Response speed 1 msec |
Data update time | 10 msec | 10 msec |
Display isolation/Panel type model | - | - |
IP code | IP54 (front panel only) | IP54 (front panel only) |
Ambient usage temperature /Humidity | 0 to 45°C / 10 to 90% R.H. (no condensation) | 0 to 45°C / 10 to 90% R.H. (no condensation) |
Vibration resistance/Shock resistance | JIS C60068-2-6 compliant | JIS C60068-2-6 compliant |
CE mark | Compliant | Compliant |
Outer dimensions (W) × (D) × (H) / weight | 168 × 148 × 75 mm/1.8 kg | 57 x 117 x 173 mm/0.9 kg Display unit 121 x 36 x 100 mm/0.4 kg |
Power source / power consumption | DC24 V 16 W | DC24 V 16 W Display unit DC24 V 5 W |
Accessories | Instruction manual | Instruction manual, GE-11 power supply connector |
✓: Available -: Not available
Basic specifications | |||
Product name | PULCOM GE-10 | PULCOM GE-10V V10 built-in type | PULCOM GE-10V V10 built-in type |
Representative model | 1 CH, 2 CH, Gap-Crash | 1 CH, 2 CH, Gap-Crash | 1 CH, 2 CH, Gap-Crash |
Use | - | - | - |
Display | LED bar graph | Displayed on V10 display | Displayed on V10 display |
Display items | AE level | Measurement result, Item list, Settings | Measurement result, Item list, Settings |
Display range of measurement data | 20 segments | Detection data: 0 to 65535 Judgment data: 0 to 32768 |
Detection data: 0 to 65535 Judgment data: 0 to 32768 |
Resolution | 1 segments | 1 | 1 |
Display unit | None (amplification calculation based on voltage) | None (amplification calculation based on voltage) | None (amplification calculation based on voltage) |
Human interface | Keypad | Operation with V10 | Operation with V10 |
Sampling speed | Response speed 1 msec | Response speed 1 msec | Response speed 1 msec |
Data update time | 10 msec | 10 msec | 10 msec |
Display separation / panel-type model | - | - | - |
IP code | IP54 (Front panel only) | IP54 (Front panel only) | - |
Ambient usage temperature /Humidity | 0 to 45°C / 10 to 90% R.H. (no condensation) | 0 to 45°C / 10 to 90% R.H. (no condensation) | 0 to 45°C / 10 to 90% R.H. (no condensation) |
Vibration resistance/Shock resistance | JIS C60068-2-6 compliant | JIS C60068-2-6 compliant | JIS C60068-2-6 compliant |
CE mark | Compliant | - | - |
Outer dimensions (W) × (D) × (H) / weight | 168 × 148 × 45 mm/1.1 kg | 63 × 326 × 158 mm/2.0 kg | - |
Power source / power consumption | DC24 V 16 W | DC24 V 16 W | - |
DC24 V 16 W | Instruction manual | Instruction manual | Instruction manual |