ATC Runout Detection System RD10 FANUC
Feature
high-precision and high-speed measurement
Repeatability is 3 μm and the measurement time is only 0.15 seconds*.
Up to 100 tools can be registered (compared to 21 for the conventional model).
* @2400 rpm
Intuitive Simple Operability
The application has an intuitive and simple user interface, allowing everyone toexperience more comfortable operability. It's possible to switch to the desiredoperation with "one click". There is also a password lock function, therefore no risk of settings being changed carelessly.
Labor-saving of the Maintenance activities
Assess remote site status in real-time via an Ethernet connection, and alleviate the burden of site patrols.
"Sensor Check" function allows you to quickly check the sensor status, enabling quick recoveryfrom failures. It is now possible to utilize past data from defects by chip biting and quickly analyzethe cause of abnormality. This is a new function that has never existed before.
Operational Stability
The operating ambient temperature is 0-50℃ (Conventionally 0-40℃).
Operation is stable in summer and in places with high ambient temperatures.
Wider Gap Specification
The system can be used with a 2-mm clearance (a 1-mm clearance can be selected as well)
When the sensor is installed with a 1-mm clearance, as it typically is, there is a risk of collision at a machining center where tools are changed at a high speed.
Doubling the gap between the tool and the sensor head reduces the risk of physical contact.
* A controller supporting the wider gap specification is required. The E-RD10 controller can be modified to support this specification.
This specification helps reduce the downtime caused by a sensor head failure, the time required for sensor replacement, and the cost of maintenance sensors.
Protection Cap for the 2-mm Gap Specification
Higher wear resistance than that of the existing standard product
The hard cap, made 90% of silica, provides protection against chips.
* When using the protection cap for the 2-mm gap specification, install the sensor so that the gap from the tool holder is 1.5 mm.
Display Unit (option)
By using the optional display unit, you can check the measurement results right in front of you.
In addition, all other operations such as sensor adjustment and grading point setting can be performed with this one unit.
Specifications
| Model | Controller | Standard controller specification: E-RD10-0000 / Wider gap specification: E-RD10-0200 |
| φ5 Sensor head(10m) | E-DT-ED10、E-DT-ED10-HC | |
| Measurement function | Runout detection of tool holder flange | |
| Sensor head mounting range | Standard: 1.0±0.1 mm from the tool holder flange surface GAP expansion: 1.0±0.1 mm, 2.0±0.1 mm from the tool holder flange surface |
|
| Measurable tool | BT30、BT40、BT50、HSK40A、HSK50A、HSK63A、 HSK100A、CAPTOC6、KM63、CAT40、CAT50 |
|
| Number of tools can be registered | MAX 100 | |
| Front LED | POWER、AUTO、LAN、USB、TIME | |
| Performance | Analog input | 1 ch |
| Repeat accuracy | ≦3 μm(4σ) *Using the tool holder specified by our company | |
| Tool rotation speed | 120 rpm、600 rpm、1200 rpm、2400 rpm | |
| Measurement time | Max 0.3 sec (600 rpm, 1-mm gap, default setting) / 0.15 sec (2400 rpm, 1-mm gap, default setting) Max 0.7 sec (600 rpm, 2-mm gap, default setting) / 0.25 sec (2400 rpm, 2-mm gap, default setting) |
|
| Weight | 0.46kg (Main unit only) | |
| Main functions | Tool detection, Sensor check, Data storage, FTP server, Rotation synchronization, Time setting, History |
|
| External interface | LAN | Channel: 1ch, Data transfer method: 10BASE-T, Connector type: RJ-45 |
| USB | Channel: 1ch, Standard: USB2.0, Connector type: USB TYPE-B | |
| I/O | Number of inputs: 12, Number of outputs: 8 | |
| Usage environment | Surrounding environment |
0～50℃ *Please use within the range that does not exceed 25°C from the ambient temperature at sensor adjustment *10-90% RH (Keep away from condensation) |
| Vibration resistant | MAX 3.66G (10 times for each x, y, z direction) *Compliant JIS C 60068-2-6, Sweep at frequency 10-55 Hz for 25 minutes (5 minutes for one sweep) |
|
| Shock resistance | Controller: MAX 20G (10 times for each x, y, z direction) Sensor head: MAX 50G w (10 times for each r, z direction) |
|
| Protective structure | Controller: Compliant IP20, Sensor head: Compliant IP67 | |
| Power supply | Rated voltage/ Power consumption |
DC24 V ±10%/5 W |
| Operating environment of the Application |
Compatible models (OS) | Windows 10 (64bit) Version 1809 or later and Windows 11 *Windows is registered trademarks of Microsoft Corporation. |
| Memory | 2GB or more | |
| Optical capacity | 1GB or more free space is required | |
| Interface | LAN or USB2.0 | |
Overview (Unit:mm)
Controller
Sensor head
Display Unit
Related Products
