New ATC Runout Detection System RD10 Aluminum High-Speed Cutting Process Monitoring Device

New ATC Runout Detection System RD10 is used to detect abnormal runout of the tool caused by entering the tool taper and to prevent machining defects. Significantly improved operability and performance enables high-precision and high-speed measurement.

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Features Specifications Product Configuration Overview (Unit:mm)

Features

high-precision and high-speed measurement

Repeatability is 3 μm and the measurement time is only 0.15 seconds. (@ 2400 rpm)
Up to 100 tools can be registered (conventionally up to 32).

Intuitive Simple Operability

The application has an intuitive and simple user interface, allowing everyone toexperience more comfortable operability. It's possible to switch to the desiredoperation with "one click". There is also a password lock function, therefore norisk of settings being changed carelessly.

Labor-saving of the Maintenance activities

Assess remote site status in real-time via an Ethernet connection, and alleviate the burden of site patrols.

"Sensor Check" function allows you to quickly check the sensor status, enabling quick recoveryfrom failures. It is now possible to utilize past data from defects by chip biting and quickly analyzethe cause of abnormality. This is a new function that has never existed before.

Operational Stability

The operating ambient temperature is 0-50℃ (Conventionally 0-40℃).
Operation is stable in summer and in places with high ambient temperatures.

Display Unit (option)

By using the optional display unit, you can check the measurement results right in front of you.
In addition, all other operations such as sensor adjustment and grading point setting can be performed with this one unit.

Specifications

Model	Controller	E-RD10
Model	φ5 Sensor head(10m)	E-DT-ED10
Measurement function		Runout detection of tool holder flange
Sensor head mounting range		1.0±0.1mm from the tool holder flange surface
Measuring range		0.2 mm
Measurable tool		BT30、BT40、BT50、HSK40A、HSK50A、HSK63A、 HSK100A、CAPTOC6、KM63、CAT40、CAT50
Number of tools can be registered		MAX 100
Front LED		POWER、AUTO、LAN、USB、TIME
Performance	Analog input	1 ch
	Repeat accuracy	≦3 μm(4σ) *Using the tool holder specified by our company
	Tool rotation speed	120 rpm、600 rpm、1200 rpm、2400 rpm
	Measurement time	Max 0.3sec (600rpm: at initial setting) / 0.15sec (2400rpm: at initial setting)
Weight		0.46kg (Main unit only)
Main functions		Tool detection, Sensor check, Data storage, FTP server, Rotation synchronization, Time setting, History
External interface	LAN	Channel: 1ch, Data transfer method: 10BASE-T, Connector type: RJ-45
	USB	Channel: 1ch, Standard: USB2.0, Connector type: USB TYPE-B
	I/O	Number of inputs: 12, Number of outputs: 8
Usage environment	Surrounding environment	0～50℃ Please use within the range that does not exceed 25°C from the ambient temperature at sensor adjustment 10-90% RH (Keep away from condensation)
	Vibration resistant	MAX 3.66G (10 times for each x, y, z direction) *Compliant JIS C 60068-2-6, Sweep at frequency 10-55 Hz for 25 minutes (5 minutes for one sweep)
	Shock resistance	Controller: MAX 20G (10 times for each x, y, z direction) Sensor head: MAX 50G w (10 times for each r, z direction)
	Protective structure	Controller: Compliant IP20, Sensor head: Compliant IP67
Power supply	Rated voltage/ Power consumption	DC24 V ±10%/5 W
Operating environment of the Application	Compatible models (OS)	Windows 10 (64bit) Version 1809 or later ※Windows is registered trademarks of Microsoft Corporation.
	Memory	2GB or more
	Optical capacity	1GB or more free space is required
	Interface	LAN or USB2.0