TOP Sustainability Society
Occupational Health and Safety

Occupational Health and Safety

Many devices, parts, tools, and processing machines from the Tokyo Seimitsu Group, a manufacturer of machinery, can be found at manufacturing and distribution sites. As our products consist of equipment used in production, many tasks such as delivery, installation, maintenance, and inspection occur in the unfamiliar environments of customers’ production sites. By carefully investigating risks associated with these tasks, observing and predicting the movement and flowline of workers, and implementing measures to minimize safety risks, we promote occupational health and safety initiatives so that everyday work actions can be carried out safely and rationally.

Targets and Results

  Unit Target FY2020 FY2020 FY2020 FY2020 FY2024
Accidents resulting in leave incidents 0 0 2 1 4 1
Accidents not resulting in leave incidents 0 6 10 12 15 9

Scope: Employees and temporary employees of the Semiconductor Company, Metrology Company, and Administration Company, Tokyo Seimitsu

Occupational Accidents

The total number of occupational accidents in fiscal 2024 decreased by nine from the previous fiscal year, with one involved in an accident resulting in leave and nine others involved in accidents not resulting in leave. Many of these accidents occurred during work. We therefore urge employees to keep their workplace clean and tidy and step up the workplace patrol. We are also promoting other efforts such as workplace meetings and the practice of calling out to each other.

Accidents by Type

 

Number of occupational accidents

Number of injuries or
fatalities due to work-related
accidents

Unit

incidents

people

Type

Flying or falling objects

0

0

Cuts or abrasions

2

2

Being caught

1

1

Falling

1

1

Colliding

2

2

Electric shock

2

2

Others

2

2

Scope: Employees and temporary employees of the Semiconductor Company, Metrology Company, and Administration Company, Tokyo Seimitsu

Indicator Monitoring

Tokyo Seimitsu uses accident frequency rate and severity rate as indicators to evaluate the occurrence of occupational accidents.
We monitor annual results and the occurrence of occupational accidents at manufacturing companies (companies with over 100 employees).

Frequency Rate for Accidents Resulting in Leave*¹

Frequency Rate for Accidents Resulting in Leave
  FY2020 FY2021 FY2022 FY2023 FY2024
All industries*² 1.95 2.09 2.06 2.14 2.10
Average for manufacturing companies in Japan*² 1.21 1.31 1.25 1.29 1.30
Electrical machinery and equipment manufacturing companies*² 0.52 0.54 0.53 0.54 0.67
Tokyo Seimitsu Co., Ltd.
(non-consolidated basis)
0.00 0.53 0.26 0.99 0.47
 

Semiconductor Company/
Administration Company

0.00 0.66 0.33 0.94 0.59
Metrology Company 0.00 0.00 0.00 1.15 0.00

*¹ Frequency rate: Indicates the frequency of injury or death due to occupational accidents.
    Formula: (Casualties / total hours worked) × 1,000,000
*² Ministry of Health, Labour and Welfare (Survey on Industrial Accidents)

Severity Rate for Accidents Resulting in Leave*¹

Severity Rate for Accidents Resulting in Leave
  FY2020 FY2021 FY2022 FY2023 FY2024
All industries*² 0.09 0.09 0.09 0.09 0.09
Average for manufacturing companies in Japan*² 0.07 0.06 0.08 0.08 0.06
Electrical machinery and equipment manufacturing companies*² 0.05 0.01 0.02 0.01 0.03
Tokyo Seimitsu Co., Ltd.
(non-consolidated basis)
0.000 0.040 0.000 0.008 0.000
 

Semiconductor Company/
Administration Company

0.000 0.050 0.000 0.002 0.001
Metrology Company 0.000 0.000 0.000 0.031 0.000

*¹ Severity rate: Percentage of the degree of loss caused by occupational accidents.
    Formula: (Total lost workdays / total hours worked) × 1,000
*² Ministry of Health, Labour and Welfare (Survey on Industrial Accidents)

Occupational Health and Safety Promotion Structure

Our plants in Hachioji, Hanno, and Tsuchiura each have the Safety and Health Committee, with each plant manager serving as the general safety and health manager. The committee plans and deliberates on major health- and safety-related matters in a bid to maintain and improve a safe and comfortable work environment. To raise employees’ awareness of health and safety in the workplace and in the interest of maintaining and promoting their health, the committee meets once a month, in principle, and on an ad hoc basis when the general safety and health manager deems necessary. In fiscal 2024, the Safety and Health Committee met as scheduled. At the Furudono Plant, which is a small-scale worksite with fewer than 50 employees, the Plant Manager promotes workplace health and safety as a health promoter, and participates in and reports on the Safety and Health Committee of the Tsuchiura Plant. We also conduct internal audits twice a year, with results submitted to the Audit Department and reported to the Board of Directors. The Health and Safety Committee is subject to audits by the Audit Department.

Safety and Health Committee

Safety and Health Committee

In addition, each plant has appointed a Chemical Substances Control Manager and a Personal Protective Equipment Manager.

Number of Safety and Health Committee Meetings Held in FY2024

Hachioji Plant Safety and Health Committee

met 12 times

Hanno Plant Safety and Health Committee

met 12 times

Tsuchiura Plant Safety and Health Committee

met 12 times

Participation by Furudono Plant health promoters

met 12 times

Patrol Activities

Workplace Patrols Conducted by Health Supervisors

At the Hachioji Plant and Hanno Plant, health supervisors generally conduct weekly workplace patrols to check equipment, work methods, and hygiene conditions, and take necessary measures. Patrol records for which health supervisor workplace patrol checklists are used are submitted to the General Affairs Section and kept for five years.

Posting of signs prohibiting temporary storage and use of warning triangles to call for attention

Posting of signs prohibiting temporary storage and use of warning triangles to call for attention

Replenishment of personal protective equipment for emergency response and instruction for periodical inspection

Replenishment of personal protective equipment for emergency response and instruction for periodical inspection

5S* Patrols and Safety Patrols

At the Tsuchiura Plant, managers and general staff conduct weekly 5S patrols, while the Health and Safety Subcommittee members perform monthly safety patrols. In cases where improvements are needed, follow-up patrols are conducted after the improvements are proposed to confirm the effectiveness of the patrols.

* 5S (A slogan for maintenance and improvement of workplace environments)

It stands for sort (seiri), set in order (seiton), shine (seisou), standardize (seiketsu), and sustain (shitsuke)

Securing of routes inside the warehouse

Securing of routes inside the warehouse

Transfer of waste and maintenance of an organized workplace

Transfer of waste and maintenance of an organized workplace

Risk Assessments at Work Sites

We regularly conduct risk assessments by conducting workplace inspections to check working environments and identify issues. This leads to the creation of measures for dealing with these issues and brings about improvements. In addition to risk assessments performed when introducing new machinery or changing work procedures, we work to avoid risk by conducting education and training on machinery operation, heavy equipment work, wiring operation, and other topics as needed.

Number of risk assessments conducted when introducing new equipment in accordance with equipment risk assessment implementation standards

32

Number of work risk assessments conducted in accordance with work risk assessment regulations

38

Risk Assessment Training

Risk assessment training
Risk assessment training

Risk assessment training is conducted by outside instructors to prevent occupational accidents. In fiscal 2024, this training was carried out at both Hachioji Plant and Tsuchiura Plant. Participants learned how to identify hazards and estimate, remove, and mitigate risks. The training was conducted in group work format, allowing members of departments that otherwise would not have much interaction to exchange views with one another. Logically understanding the process leading to an occupational accident provided a meaningful direct opportunity for recurrence prevention and education.

Education and Training

In-house Training and Testing

We conduct in-house training and certification testing to help employees avoid hazards in a variety of situations, including commuting, traveling, and working in the plant.

Course Content in Fiscal 2024

Unit Number of attendees
Traffic safety seminar Persons 980
Lifesaving first aid training Persons 44
Practical training on the automated external defibrillator (AED) Persons 69
Risk assessment training Persons 77
Special training on low voltage electricity handling Persons 23
In-house forklift certification exam (Hachioji Plant) Persons 13

Forklift, sling work, crane safety training
(Tsuchiura Plant)

Persons 72
Training for safely operating/driving forklifts
Training for safely operating/driving forklifts
Practical training on the automated external defibrillator (AED)
Practical training on the automated external defibrillator (AED)
Ordinary lifesaving training
Ordinary lifesaving training
Ordinary lifesaving training
Ordinary lifesaving training
Traffic safety seminar (Hachioji)
Traffic safety seminar (Hachioji)
Traffic safety seminar (Tsuchiura)
Traffic safety seminar (Tsuchiura)

External Training

Tokyo Federation of Labor Standards Associations, Hachioji Branch

In order to promote activities to prevent industrial accidents among local workers, we participate in seminars held by the Tokyo Federation of Labor Standards Associations, Hachioji Branch. These seminars are designed for participants to acquire the skills necessary to engage in work. Employees who have completed the seminars take in-house practical tests tailored to factory environments for thorough health and safety education.

Content of Courses Conducted by the Tokyo
Federation of Labor Standards Associations,
Hachioji Branch in Fiscal 2024
Unit Number of attendees
Training course for sling and crane operators Persons 32
Foremen and safety and health supervisors Persons 17
Operation chief of organic solvents Persons 29
Skill training course for chief of specified chemical
substances (tetraalkyl lead, etc.)
Persons 15
Handling of dangerous substances Class B Type 4 Persons 1
Chemical substance control manager training Persons 10
Personal protective equipment manager training Persons 15
Special training for specific dust work Persons 1
Operation chief of asbestos Persons 1
Operation chief of hazardous work of oxygen deficiency and hydrogen sulfide Persons 1
Forklift Persons 8
Aerial work platform operation training Persons 9

Locations covered: Tokyo Seimitsu Co., Ltd. Hachioji Plant, Hanno Plant, Tsuchiura Plant, and Furudono Plant

 

 

Content of Courses Conducted by Other Organizations in Fiscal 2024 Unit Number of attendees
Forklift Persons 6
Chemical substance control manager Persons 4
Personal protective equipment manager Persons 8
Disaster prevention center personnel/self-defense firefighting Persons 5
Foreman/safety & health manager (retraining) Persons 2
Ordinary lifesaving training (introductory course) Persons 20
Fire and disaster prevention manager training Persons 1
Special training for high-voltage and extra-high-voltage electrical work Persons 1
Electrical equipment engineer training school Persons 1
Energy management training Persons 2
Refrigerant handling technician certificate Persons 3

Locations covered: Tokyo Seimitsu Co., Ltd. Hachioji Plant, Hanno Plant, Tsuchiura Plant, and Furudono Plant

Semiconductor Equipment Association of Japan (SEAJ)

The Semiconductor Equipment Association of Japan promotes “SEAJ recommended safety training” an industrial standard for safety training of personnel involved in the installation, maintenance, and servicing of semiconductor manufacturing equipment. At the Hachioji Plant, our employees who belong to the Semiconductor Equipment Association of Japan’s Safety Training Subcommittee conduct “SEAJ recommended safety training” for Semiconductor Company CEs and manufacturing and design engineers who work on the manufacturing floor or in the clean room. A total of 614 employees have participated in the seminar so far.

FY2024 SEAJ Recommended Safety Training Unit Number of attendees
New attendees Persons 25
Attendees for recertification
(required to attend every three years)
Persons 131

Disaster and Accident Prevention

Evacuation Drills

Every year, the Disaster Prevention Subcommittee under the Safety and Health Committee plans and conducts emergency evacuation drills for all plant employees, including those working at subsidiaries and affiliated companies within our plants.

FY2024 Evacuation Drills

Hachioji Plant
Hachioji Plant
Hanno Plant
Hanno Plant
Hanno Plant
Tsuchiura Plant
Tsuchiura Plant

Self-Defense Fire Drill

At the Hachioji, Hanno, and Tsuchiura plants, we organize self-defense fire brigades and conduct regular training one or two times a month according to annual plans. The Company also participates in an annual “self-defense firefighting training review” hosted by the Hachioji Fire Department and the Hachioji Fire Prevention Management Study Group. In this competition, self-defense fire brigades from business establishments in the city gather to compete in a heated competition to test the effectiveness of their daily training based on speed and accuracy of indoor fire hydrant operation. In the review of fiscal 2024, 40 teams from 33 business offices in Hachioji City participated. Our self-defense fire brigade from the Hachioji Plant competed in the “No.1 Fire Hydrant, Course B” category.

FY2024 Self-Defense Firefighting Training Review

FY2024 Self-Defense Firefighting Training Review

Self-Defense Fire Brigade Training at Each Plant

Hachioji Plant
Hachioji Plant
Hanno Plant
Hanno Plant
Tsuchiura Plant
Tsuchiura Plant
Furudono Plant
Furudono Plant

Emergency Scenario Training

Emergency scenario training is conducted at least once a year at each plant so that appropriate tasks, such as recovery/ cleaning, can be carried out in the event of a hazardous substance leak or splash-based accident. Each division that handles hazardous substances submits a training plan to the person responsible for environmental management at the beginning of the relevant term and submits a report after the training is conducted. In fiscal 2024, the Hachioji Plant conducted training 48 times for 16 divisions. At the Tsuchiura Plant, 185 people from the plant department took part in “chemical cleaning agent splash prevention training.”

Hachioji Plant

Training for chemical supply tank replacement work
Training for chemical supply tank replacement work
Response to poisonous and deleterious substance leaks
Response to poisonous and deleterious substance leaks
Training for responding to organic solvent leaks
Training for responding to organic solvent leaks

・Training for Leakage of Chemical Substances with High Alkaline Content

Barricade setup work
Barricade setup work
Chemical dilution and cleaning work
Chemical dilution and cleaning work

Tsuchiura Plant

・Chemical cleaning agent splash scenario drill

Collection and cleaning
Collection and cleaning

Handling of Chemicals and Chemical Substances

When considering the purchase of industrial chemicals, we conduct a chemical substance risk assessment to check for the presence of contained environmental pollutants (organic solvents, specified chemical substances, hazardous materials, etc.), in accordance with our internal regulations. The department in charge of this matter at the Hachioji Plant decides whether to purchase the chemicals based on the results of assessments conducted at the Hachioji, Hanno, and Tsuchiura plants. In fiscal 2024, 94 chemical substance risk assessments were conducted for newly adopted chemicals and to review chemicals already in use. We require divisions that manage and use chemical substances to conduct regular inspections and regular quantity checks.

The Company is also promoting the reduction and substitution of chemical substances in accordance with the PRTR Act, Ordinance on Prevention of Organic Solvent Poisoning, and the Poisonous and Deleterious Substances Control Act. In addition, we carry out patrols to check the status of chemical management and storage and the supplies used to prevent chemical leaks through the Regulated Substance Control Working Group under the Safety and Health Committee.




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TOP Sustainability Society
Occupational Health and Safety